Skip to main content

Breakthrough battery could revolutionise cost, range and safety of electric vehicles

Envia Systems, based in California, has announced test results that verify the company’s next-generation rechargeable battery has achieved the highest recorded energy density of 400 Watt-hours/kilogram (Wh/kg) for a rechargeable lithium-ion cell. When commercialised, this 400 Wh/kg battery is expected to slash the price of a 500km range electric vehicle by cutting the cost of the battery pack by more than 50 per cent. The testing of Envia’s next-generation lithium-ion battery was performed by the Electroche
March 23, 2012 Read time: 2 mins
4252 Envia Systems, based in California, has announced test results that verify the company’s next-generation rechargeable battery has achieved the highest recorded energy density of 400 Watt-hours/kilogram (Wh/kg) for a rechargeable lithium-ion cell. When commercialised, this 400 Wh/kg battery is expected to slash the price of a 500km range electric vehicle by cutting the cost of the battery pack by more than 50 per cent.

The testing of Envia’s next-generation lithium-ion battery was performed by the Electrochemical Power Systems Department at the 4253 Naval Surface Warfare Center (NSWC) in Crane, Indiana, under the sponsorship of ARPA-E. Tests at various cycling rates at NSWC confirmed that Envia’s automotive battery cell demonstrated energy density between 378-418 Wh/kg for rates between C/3 to C/10 for a 45 Amp-hour (C/3) cell. Similar cells have been cycling in Envia’s test labs for over 300 cycles. NSWC Crane will also test these cells to validate cycling performance.

“Since the inception of Envia, our product team has worked tirelessly and logged over 25 million test channel hours to optimally develop each of the active components of the battery: Envia's proprietary Si-C anode, HCMR cathode and EHV electrolyte," said Dr. Sujeet Kumar, Envia Systems co-founder, president & CTO.  “Rather than just a proof-of-concept of energy density, I am pleased that our team was successful in actually delivering 400 Wh/kg automotive grade 45 Ah lithium-ion rechargeable cells.”

“Envia’s new battery technology represents exactly the kind of innovation and breakthroughs that ARPA-E is looking for from the American research and development community,” said ARPA-E director Arun Majumdar.  “We hope that this low-cost and high-density battery technology enables widespread adoption of electric vehicles across the country and around the world.”

Envia was awarded grants by both the 4258 Advanced Research Projects Agency-Energy (ARPA-E) and the 4259 California Energy Commission in 2010 to develop high energy density batteries for electric vehicles. 4248 General Motors Ventures participated in an equity investment round of US$17 million in 2011.

Related Content

  • Future EV owners can make money from the power grid
    May 17, 2012
    In what is being claimed as a landmark research report published by Ricardo and National Grid in the UK, the market potential is demonstrated for an electric plug-in vehicle fleet of the future to provide balancing services to the power grid on a commercial basis, returning value to vehicle owners while improving the carbon efficiency of grid operation.
  • BMW offers motorcycles built to specific highway duties
    March 26, 2014
    German motorcycle manufacturer BMW is offering bikes built to meet the needs of emergency services. Meanwhile, Dutch firm HSC Nieuw-Vennup can further fine tune the BMW machines to meet specific customer requirements. The new BMW electric scooter now meets German usage regulations and will be available across Europe. This vehicle is well-suited to the needs of urban traffic control duties, offering a range of 100km, a top speed of 120km/h and 0-50km/h acceleration in 2.7 seconds thanks to its 35kW motor.
  • Bosch launches 48-volt hybrid battery
    February 1, 2018
    Bosch has launched its new 48-volt battery for hybrids which is designed to save fuel and reduce C02 emissions.The installation of the lithium-ion battery is designed for both compact cards, mini and microcards as well. The company claims that the inexpensive solution is due to the product design, as the battery requires no active cooling and its housing is made of plastic instead of metal, which also aims to bring costs down. Bosch’s engineers have designed the product so that the plastic housing can with
  • Authorities switch on to all electric buses as costs tumble
    January 9, 2018
    Alan Dron looks at changes in bus propulsion as cities look to improve air quality and seek to reduce maintenance costs. Despite the ending of various incentives to adopt alternative fuels, the introduction of electric buses by US transit authorities is picking up speed as performance improves, costs drop and air quality considerations become increasingly significant. More US bus manufacturers are introducing zero-emission models and some recent contracts will see many more passengers getting their first