Skip to main content

Vehicle to improve safety and reduce disruption on motorways

Inspired by the aviation industry, a new vehicle developed by Highways England to help replace overhead signs is set to reduce the duration of roadworks. The vehicle is based on the design of an aircraft catering vehicle, which loads refreshments into aeroplanes using a hydraulic scissor lift. Traditionally, signs are taken down and installed using a flat-bed truck, crane and cherry picker, taking up to 40 minutes. However the new Maintenance Assistance Vehicle (MAV) can do this in around 20 to 25 min
May 26, 2016 Read time: 2 mins
Inspired by the aviation industry, a new vehicle developed by 8101 Highways England and Mott MacDonald to help replace overhead signs is set to reduce the duration of roadworks.

The vehicle is based on the design of an aircraft catering vehicle, which loads refreshments into aeroplanes using a hydraulic scissor lift.

Traditionally, signs are taken down and installed using a flat-bed truck, crane and cherry picker, taking up to 40 minutes. However the new Maintenance Assistance Vehicle (MAV) can do this in around 20 to 25 minutes by using a small jib crane which is part of the vehicle.

Road workers will also be able to shut fewer lanes using the MAV, which has been successfully trialled on the roads. The device also provides a safer environment for road workers while they work inside the vehicle - and on a sturdy platform while they work outside it.

Once the platform is raised to a sufficient height, the jib crane carefully attaches to the sign on the gantry and lifts it off.  The operatives then detach the sign, place it onto a trolley on the platform, and wheel it into the main compartment of the vehicle. The procedure is reversed when installing a new electronic sign.

The hydraulically powered scissor lift enables the signs, which are often found on smart motorway gantries, to be serviced at heights of up to 8.5 metres and in wind speeds of up to 47mph. Furthermore, its CCTV cameras, which play a critical safety role, enable the driver to park the vehicle in exactly the correct place below the gantry before any maintenance takes place and monitor the operatives at the back while they work.

Highways England is currently examining the best way for its contractors to purchase the machines. It is estimated that if the device was widely adopted it could save up to US$6 million (£4 million) a year.

Consideration is also being given as to whether it could be used to improve safety for other duties on England’s motorways and major A roads.

For more information on companies in this article

Related Content

  • Flashy flares from Pi-lit
    December 8, 2021
    Why pay for single use emergency flares when there are Pi-lit mobile sequential flares? The second-generation rechargeable flares can operate up to 20 hours’ continuous flashing and can be placed in any configuration to ensure safety in the most dangerous situations
  • Balfour Beatty JV to deliver UK smart motorways package
    July 22, 2015
    The Balfour Beatty Vinci joint venture has been awarded a contract by Highways England to deliver a smart motorway package worth up to US$792 million, the largest of Highways England’s three packages within its US$2.3 billion Smart Motorway Programme. The joint venture will deliver smart motorway upgrades to a ten mile stretch of the M5 Junctions 4a to 6 in Worcestershire; a 12 mile section of the M6 Junctions 2 to 4 in the Midlands and a 32 mile stretch of the M4 Junctions 3 to 12 in London and Berkshir
  • IRD complements WIM with tyre under-inflation detection
    May 8, 2015
    To complement its existing WIM offering, IRD has introduced a system to detect under-inflated and flat tyres at highway speeds. Tyre inflation pressure has both safety and economic impacts for road users and none more so than with commercial vehicles. An underinflated tyre has decreased directional control, increased risk of catastrophic failure, and negatively impacts tyre life and fuel economy. In June 2014 the USDOT published Large Truck and Bus Crash Facts 2012 in which the Federal Motor Carrier Safety
  • Road space utilisation improves travel times, reduces costs
    February 1, 2012
    For major road works schemes, necessary lane closures are timed to minimise congestion, most frequently at night and on weekends when traffic is at its lightest. As a result, rigid timetables are used in planning, programming and implementing work. In the UK, to calculate the expected traffic demand through roads works, historic profiles from the loop-based MIDAS (Motorway Incident Detection Automatic Signalling) system were used. These provided a valuable indicator of anticipated traffic behaviour but were