Skip to main content

Vehicle to improve safety and reduce disruption on motorways

Inspired by the aviation industry, a new vehicle developed by Highways England to help replace overhead signs is set to reduce the duration of roadworks. The vehicle is based on the design of an aircraft catering vehicle, which loads refreshments into aeroplanes using a hydraulic scissor lift. Traditionally, signs are taken down and installed using a flat-bed truck, crane and cherry picker, taking up to 40 minutes. However the new Maintenance Assistance Vehicle (MAV) can do this in around 20 to 25 min
May 26, 2016 Read time: 2 mins
Inspired by the aviation industry, a new vehicle developed by 8101 Highways England and Mott MacDonald to help replace overhead signs is set to reduce the duration of roadworks.

The vehicle is based on the design of an aircraft catering vehicle, which loads refreshments into aeroplanes using a hydraulic scissor lift.

Traditionally, signs are taken down and installed using a flat-bed truck, crane and cherry picker, taking up to 40 minutes. However the new Maintenance Assistance Vehicle (MAV) can do this in around 20 to 25 minutes by using a small jib crane which is part of the vehicle.

Road workers will also be able to shut fewer lanes using the MAV, which has been successfully trialled on the roads. The device also provides a safer environment for road workers while they work inside the vehicle - and on a sturdy platform while they work outside it.

Once the platform is raised to a sufficient height, the jib crane carefully attaches to the sign on the gantry and lifts it off.  The operatives then detach the sign, place it onto a trolley on the platform, and wheel it into the main compartment of the vehicle. The procedure is reversed when installing a new electronic sign.

The hydraulically powered scissor lift enables the signs, which are often found on smart motorway gantries, to be serviced at heights of up to 8.5 metres and in wind speeds of up to 47mph. Furthermore, its CCTV cameras, which play a critical safety role, enable the driver to park the vehicle in exactly the correct place below the gantry before any maintenance takes place and monitor the operatives at the back while they work.

Highways England is currently examining the best way for its contractors to purchase the machines. It is estimated that if the device was widely adopted it could save up to US$6 million (£4 million) a year.

Consideration is also being given as to whether it could be used to improve safety for other duties on England’s motorways and major A roads.

For more information on companies in this article

Related Content

  • Highways England showcases progress on high tech corridor project
    October 12, 2018
    Highways England is leading a project to establish a high tech corridor on the A2/M2 in Kent which will allow specially-equipped vehicles to interact with roadside infrastructure. As part of the initiative, Highways England hosted a week-long Testfest event in Chatham, Kent, this week, showing how test vehicles receive information on road conditions, road works and the time left for traffic lights to change to green via a wireless network. Jo White, head of Highways England’s intelligent transport system
  • “We don’t want to catch you!”
    May 23, 2022
    Effective enforcement and compliance programs catch very few offenders. IRD explains why…
  • Asecap Days 2025: 'Vision Zero is not a number, it’s about a culture'
    May 29, 2025
    Saving lives and saving road infrastructure were two of the topics at the second and last day of the annual conference of Asecap, the European road tolling association, in Spanish capital Madrid
  • Radar effective as detection tool for hard shoulder running
    July 23, 2012
    Navtech Radar's millimetric-wave systems are being researched on the M42 in England to look into how this type of detector can assist in the opening of the hard shoulder as an additional running lane. Here, the company's Stephen Clark talks about the technology being used. In England, the Highways Agency's (the HA, an executive agency of the Department for Transport) Managed Motorways system - formerly called Active Traffic Management - uses electronic signs and signals mounted on gantries to direct drivers