Skip to main content

Spark plugs may be replaced by lasers

For more than 150 years, spark plugs have powered internal combustion engines. Automakers are now one step closer to being able to replace this long-standing technology with laser igniters, which will enable cleaner, more efficient, and more economical vehicles.
May 21, 2012 Read time: 3 mins
For more than 150 years, spark plugs have powered internal combustion engines. Automakers are now one step closer to being able to replace this long-standing technology with laser igniters, which will enable cleaner, more efficient, and more economical vehicles.

In the past, lasers strong enough to ignite an engine’s air-fuel mixtures were too large to fit in a vehicle’s engine compartment. At this year's Conference on Lasers and Electro Optics (CLEO: 2011) - %$Linker: External 0 0 0 oLinkExternal www.cleoconference.org Cleo Confernece false http://cleoconference.org/ false false%> - being held in Baltimore, USA from 1-6 May, researchers from Japan will describe the first multibeam laser system small enough to screw into an engine's cylinder head.

Equally significant, the new laser system is made from ceramics, and could be produced inexpensively in large volumes, according to one of the presentation's authors, Takunori Taira of Japan's National Institutes of Natural Sciences.

According to Taira, conventional spark plugs pose a barrier to improving fuel economy and reducing emissions of nitrogen oxides (NOx), a key component of smog. If engines ran leaner – burnt more air and less fuel – they would produce significantly smaller NOx emissions.

Spark plugs can ignite leaner fuel mixtures, but only by increasing spark energy. Unfortunately, these high voltages erode spark plug electrodes so fast, the solution is not economical. By contrast, lasers, which ignite the air-fuel mixture with concentrated optical energy, have no electrodes and are not affected.

Lasers also improve efficiency. Conventional spark plugs sit on top of the cylinder and only ignite the air-fuel mixture close to them. The relatively cold metal of nearby electrodes and cylinder walls absorbs heat from the explosion, quenching the flame front just as it starts to expand.

Lasers, Taira explains, can focus their beams directly into the centre of the mixture. Without quenching, the flame front expands more symmetrically and up to three times faster than those produced by spark plugs.

Equally important, he says, lasers inject their energy within nanoseconds, compared with milliseconds for spark plugs. “Timing – quick combustion – is very important. The more precise the timing, the more efficient the combustion and the better the fuel economy,” he says.

Lasers promise less pollution and greater fuel efficiency, but making small, powerful lasers has, until now, proven hard. Taira’s team built its laser from two yttrium-aluminum-gallium (YAG) segments, one doped with neodymium, the other with chromium. They bonded the two sections together to form a powerful laser only 9 millimeters in diameter and 11 millimeters long (a bit less than half an inch).

The composite generates two laser beams that can ignite fuel in two separate locations at the same time. This would produce a flame wall that grows faster and more uniformly than one lit by a single laser.
The laser is not strong enough to light the leanest fuel mixtures with a single pulse. By using several 800-picosecond-long pulses, however, they can inject enough energy to ignite the mixture completely.

A commercial automotive engine will require 60 Hz (or pulse trains per second), Taira says. He has already tested the new dual-beam laser at 100 Hz. The team is also at work on a three-beam laser that will enable even faster and more uniform combustion.

The laser-ignition system, although highly promising, is not yet being installed into actual automobiles made in a factory. Taira’s team is, however, working with a large spark-plug company and with 4306 Denso Corporation, a member of the 1686 Toyota Group. This work is supported by the Japan Science and Technical Agency (JST).

For more information on companies in this article

Related Content

  • Telegra launches next generation modular intelligent LED signs
    February 26, 2014
    Telegra is coming to Intertraffic Amsterdam 2014 to feature what it has termed “Signs of Intelligence!” – the company’s NextGen series of signs which are claimed to be a quantum leap in LED sign technology. They are a CE certified, lightweight, modularised and hermetically sealed sign that can be assembled in any size. Innovative technology ensures almost no maintenance required, so the company states that Operation & Maintenance (O&M) cost savings may reach 60%. State-of-the-art optical technology has redu
  • The steep drop in fuel prices and its effect on transportation in India, US and UK
    February 17, 2016
    Industry insight from Steer Davies Gleave notes that increases in oil production and lower projected global demand growth for crude oil have contributed to declines in fuel prices, beginning in June 2014 and falling 70 per cent to the lowest point in January 2016. However, the impact of changing fuel prices is not uniform across transportation modes. For instance, in India, retail fuel prices have declined by only 20-25 per cent as a result of the central government increasing the excise duties to shore
  • Tolling is the 21st century’s road funding solution
    June 5, 2015
    HNTB’s Rick Herrington and Brad Guilmino put the case for tolling. Tolling is becoming the 21st century solution of choice for generating additional user-based transportation revenue. The proven funding source is being seriously considered for expanded use by cities, states and even the federal government with support from elected officials across the political spectrum. In fact, with each federal transportation reauthorisation, tolling restrictions have been relaxed.
  • Barco launces new platform for the LCD video wall market
    February 9, 2018
    Barco Unisee is an LCD video wall with a single uniform view designed to provide faster installation, easier servicing and increased reliability. It has been designed for control rooms, corporate lobbies, experience centres, brand showrooms and meeting rooms. The bezel-less LCD video wall offers an uninterrupted viewing experience as well as higher colour and brightness uniformity both inside the display and over the entire wall. In addition, its new mounting structure eases installation, servicing, and