Skip to main content

Spark plugs may be replaced by lasers

For more than 150 years, spark plugs have powered internal combustion engines. Automakers are now one step closer to being able to replace this long-standing technology with laser igniters, which will enable cleaner, more efficient, and more economical vehicles.
May 21, 2012 Read time: 3 mins
For more than 150 years, spark plugs have powered internal combustion engines. Automakers are now one step closer to being able to replace this long-standing technology with laser igniters, which will enable cleaner, more efficient, and more economical vehicles.

In the past, lasers strong enough to ignite an engine’s air-fuel mixtures were too large to fit in a vehicle’s engine compartment. At this year's Conference on Lasers and Electro Optics (CLEO: 2011) - %$Linker: External 0 0 0 oLinkExternal www.cleoconference.org Cleo Confernece false http://cleoconference.org/ false false%> - being held in Baltimore, USA from 1-6 May, researchers from Japan will describe the first multibeam laser system small enough to screw into an engine's cylinder head.

Equally significant, the new laser system is made from ceramics, and could be produced inexpensively in large volumes, according to one of the presentation's authors, Takunori Taira of Japan's National Institutes of Natural Sciences.

According to Taira, conventional spark plugs pose a barrier to improving fuel economy and reducing emissions of nitrogen oxides (NOx), a key component of smog. If engines ran leaner – burnt more air and less fuel – they would produce significantly smaller NOx emissions.

Spark plugs can ignite leaner fuel mixtures, but only by increasing spark energy. Unfortunately, these high voltages erode spark plug electrodes so fast, the solution is not economical. By contrast, lasers, which ignite the air-fuel mixture with concentrated optical energy, have no electrodes and are not affected.

Lasers also improve efficiency. Conventional spark plugs sit on top of the cylinder and only ignite the air-fuel mixture close to them. The relatively cold metal of nearby electrodes and cylinder walls absorbs heat from the explosion, quenching the flame front just as it starts to expand.

Lasers, Taira explains, can focus their beams directly into the centre of the mixture. Without quenching, the flame front expands more symmetrically and up to three times faster than those produced by spark plugs.

Equally important, he says, lasers inject their energy within nanoseconds, compared with milliseconds for spark plugs. “Timing – quick combustion – is very important. The more precise the timing, the more efficient the combustion and the better the fuel economy,” he says.

Lasers promise less pollution and greater fuel efficiency, but making small, powerful lasers has, until now, proven hard. Taira’s team built its laser from two yttrium-aluminum-gallium (YAG) segments, one doped with neodymium, the other with chromium. They bonded the two sections together to form a powerful laser only 9 millimeters in diameter and 11 millimeters long (a bit less than half an inch).

The composite generates two laser beams that can ignite fuel in two separate locations at the same time. This would produce a flame wall that grows faster and more uniformly than one lit by a single laser.
The laser is not strong enough to light the leanest fuel mixtures with a single pulse. By using several 800-picosecond-long pulses, however, they can inject enough energy to ignite the mixture completely.

A commercial automotive engine will require 60 Hz (or pulse trains per second), Taira says. He has already tested the new dual-beam laser at 100 Hz. The team is also at work on a three-beam laser that will enable even faster and more uniform combustion.

The laser-ignition system, although highly promising, is not yet being installed into actual automobiles made in a factory. Taira’s team is, however, working with a large spark-plug company and with 4306 Denso Corporation, a member of the 1686 Toyota Group. This work is supported by the Japan Science and Technical Agency (JST).

For more information on companies in this article

Related Content

  • Machine vision needs standards to fulfil ITS demands
    May 28, 2014
    No-one should expect the enabling qualities of machine vision to come free of charge but Jason Barnes finds there is still much that ITS stakeholders can do to help reduce costs. After many years of application in high-end solutions for the enforcement and tolling sectors, machine vision is gaining traction in more general areas of traffic management. Nevertheless, those OEMs producing transport-oriented solutions which incorporate machine vision and looking to increase the technology’s share of the ITS mar
  • Denver International upgrades to LED lighting
    September 25, 2014
    Power management company Eaton’s Cooper Lighting division converting the parking garage lighting systems at Denver International Airport (DIA) with light-emitting diode (LED) luminaires. Replacing more than 5,400 parking garage fixtures, the DIA conversion will include almost 5,000 McGraw-Edison Valet LED luminaires, helping the airport to save approximately US$327,000 annually or US$6.5 million over 20 years. By making the parking garages brighter and more uniformly lit, the new luminaires will increase
  • Silk Metal sound barrier for London
    December 7, 2020
    Beep Studio says the project combines public art and acoustic barrier in one structure
  • Swarco: ‘Everyone’s running after buzzwords’
    April 1, 2019
    The ITS world finds itself in a time of great change. Swarco’s Michael Schuch talks to Adam Hill about connectivity, the increasing importance of the end user – and why you shouldn’t leave your core business behind