Skip to main content

Keeping electric vehicle batteries cool

Researchers at the Fraunhofer Institute for Environmental, Safety and Energy Technology UMSICHT in Oberhausen, Germany, have developed CryoSolplus, an innovative new coolant that conducts heat away from an electric vehicle battery much more effectively than water, keeping the battery temperature within an acceptable range even in extreme driving situations.
August 15, 2012 Read time: 2 mins
Researchers at the 933 Fraunhofer Institute for Environmental, Safety and Energy Technology UMSICHT in Oberhausen, Germany, have developed CryoSolplus, an innovative new coolant that conducts heat away from an electric vehicle battery much more effectively than water, keeping the battery temperature within an acceptable range even in extreme driving situations.

A battery’s ‘comfort zone’ lies between 20°C and 35°C. As the Fraunhofer researchers points out, even a Sunday drive in the midday heat of summer can push a battery’s temperature well beyond that range. The damage caused can be serious and expensive: operating a battery, which can cost as much as half the price of the entire vehicle, at a temperature of 45°C instead of 35°C halves its service life.

CryoSolplus is a dispersion that mixes water and paraffin along with stabilising tensides and a dash of the anti-freeze agent glycol. The advantage is that CryoSolplus can absorb three times as much heat as water, and functions better as a buffer in extreme situations such as trips on the freeway at the height of summer.

This means that the holding tank for the coolant can be much smaller than those of watercooling systems – saving both weight and space. In addition, the researchers say that CryoSolplus is good at conducting away heat, moving it very quickly from the battery cells into the coolant. Moreoever, the new cooling system is only marginally more expensive than water cooling.

Related Content

  • Elimination of electric vehicle systems
    June 24, 2016
    According to IDTechEx Research reports, Power Electronics for Electric Vehicles 2016-2026, Mild Hybrid 48V Vehicles 2016-2031 and Structural Electronics 2015-2025: Applications, Technologies, Forecasts”, el4ctric vehicles (EVs)have a cost challenge: hybrids have complexity problems meaning reliability and space issues. Extra power electronic units arrive for tasks such as a vehicle-to-grid, vehicle-to-house and inductive charging. Many more will be added in future such as regeneration modules - thermoelect
  • ITS sector must use less confusing industry terms says Q-Free
    December 23, 2015
    For ITS to gain the recognition it deserves, Q-Free’s Knut Evensen argues that the sector must have a coherent message and avoid confusing the wider community with a bewildering array of terms and acronyms. Any industry or group of people will develop its own lexicon over time. The process is near-inevitable, as individuals’ knowledge bases increase and evolve, and terms for common wisdom are created and become truncated, or even slang. A danger, though, as a relatively small group looks to admit large numb
  • Advanced Driver Assistance Systems: a solution or another problem?
    November 27, 2013
    Do Advanced Driver Assistance Systems represent a positive step forward for safety, or something of a safety risk? Jason Barnes discusses the issue with leading industry figures. Advanced Driver Assistance Systems (ADAS) are already common. Anti-lock brakes or electronic stability control are well understood and are either fitted as standard or frequently requested by new vehicle buyers. More advanced ADAS features are appearing on many top-end vehicles and the trickle-down has already started. Adaptive
  • Autonomous vehicles – saviour and threat, says report
    November 1, 2016
    A new report from IDTechEx Research notes that autonomous vehicles need no pilot, not even one in reserve. Many truly autonomous vehicles are unmanned mobile robots prowling everywhere from the ocean depths to nuclear power stations, the upper atmosphere and outer space. They create billion dollar businesses such as aircraft and airships aloft for five to ten years on sunshine alone carrying out surveillance or beaming the internet to the 4.5 billion people who lack it. Independence of energy and electri