Skip to main content

GE researchers developing at-home refuelling station for NG vehicles

In what could help fuel widespread adoption of natural gas-powered (NG) vehicles in the US and globally, GE researchers, in partnership with Chart Industries and scientists at the University of Missouri, have been awarded a programme through Advanced Research Projects Agency for Energy (ARPA-E) to develop an affordable at-home refuelling station that would meet ARPA-E’s target of $500 per station and reduce re-fuelling times from 5-8 hours to less than 1 hour. Natural gas prices are at an all-time low and t
July 20, 2012 Read time: 3 mins
RSSIn what could help fuel widespread adoption of natural gas-powered (NG) vehicles in the US and globally, 940 GE researchers, in partnership with Chart Industries and scientists at the University of Missouri, have been awarded a programme through Advanced Research Projects Agency for Energy (ARPA-E) to develop an affordable at-home refuelling station that would meet ARPA-E’s target of $500 per station and reduce re-fuelling times from 5-8 hours to less than 1 hour.

Natural gas prices are at an all-time low and the number of NG vehicles is increasing, but several barriers are preventing greater adoption of this vehicle technology. These include the inconvenience and low availability of refuelling stations and limited driving range of NG vehicles.

Although at-home refuelling stations are sold currently, at around $5,000 they are expensive and require long re-fuelling times. The 5-8 hours required to refuel an NG vehicle often leaves overnight re-fuelling as the only the viable option for vehicle owners. While these barriers can be more easily managed by established fleets, they are not practical for passenger vehicles parked in the driveway or garage at home.

“Since the beginning of the automotive industry, cars and trucks have driven on diesel fuel or unleaded gas,” said Anna Lis Laursen, project leader and chemical engineer at GE Global Research. “But with new technologies to reduce the cost of NG re-fuelling and continued improvements in battery technology, the prospects for vehicles that run on alternative fuels will only grow.

“The goal of our project is to design an at-home refuelling station that is much simpler in design, more cost effective and reduces re-fuelling times to under an hour. By reducing the time and cost of re-fuelling, we can break down the barriers that are preventing more widespread adoption of NG vehicles. If we can meet our cost targets, the price of a home refuelling station would be less than typical appliances in the home such as a dishwasher or stove.”

Today, the number of NG vehicles globally is estimated at around 15 million, with more than 250,000 in the US. Most are fleet vehicles such as buses and delivery trucks, but they include some passenger cars as well. With further improvements in the infrastructure to support NG vehicles, the market penetration could be much higher.

The refueling station design being worked on is fundamentally different from how today’s re-fuelling stations operate. Today’s systems rely on traditional compressor technologies to compress and deliver fuel to a vehicle. The research team from GE, Chart Industries and the University of Missouri will design a system that chills, densifies and transfers compressed natural gas more efficiently. It will be a much simpler design with fewer moving parts, and that will operate quietly and be virtually maintenance-free.

The total cost of the 28-month programme will be around $2.3 million, which will be shared by ARPA-E and GE. As part of the programme, GE researchers will focus on overall system design integration. Chart Industries and University of Missouri will address the detailed engineering, cost and manufacturability of the key system components.

For more information on companies in this article

Related Content

  • Cost benefit analysis ‘can’t be carried out with a cookbook’
    June 25, 2018
    There is far more to working out the worth of a project than simply filling in a few headings on a spreadsheet. David Crawford surveys some recent thinking from the US and Canada. Cost benefit analysis (CBA) “can’t be carried out with a cookbook”, warns US analyst Professor Robert J Brent. “ You can’t just get out a spreadsheet and fill in the data for all the headings. Each transport CBA should have something that is distinctive, in terms of location (for example, for a rural area), types of user
  • Houston TranStar wins 'Best of Texas' award
    April 25, 2012
    Houston TranStar has been awarded "Most Innovative Use of Technology" by the Centre for Digital Government, a national research and advisory institute on information technology policies and best practices in state and local government, for its cutting-edge Bluetooth-based travel time information system. The new deployment, extending north more than 200 miles along the I-45 North corridor to Dallas, gives TranStar the capability to monitor and manage traffic conditions on this major evacuation route.
  • Developments in toll interoperability
    July 16, 2012
    The North Carolina Turnpike Authority's JJ Eden talks about developments within the Alliance for Toll Interoperability. The Alliance for Toll Interoperability grew out of the US State of North Carolina's moves to introduce modern, Open Road Tolling (ORT) and the identification of revenue 'holes' when it came to out-of-state customers. Initially, the Alliance looked to achieve some form of common ground when it came to the use of transponders used by different agencies but alighted on video-based tolling as
  • Hawaii backs road user charging to replace fuel tax
    August 7, 2019
    Fuel tax revenue in Hawaii is falling - and even in paradise, someone has to pay. Adam Hill talks to Hawaii DoT’s Scot Uruda about a major change in the way the state funds road improvements All over the world, governments, transportation agencies and local authorities are casting around for new forms of revenue as the money from taxes imposed on fuel begins to trickle away. Spending is outstripping tax take as a combination of more efficient internal combustion engines and the increasing take-up of cars