Skip to main content

Confusion over electric motors for heavy trucks

According to Dr Peter Harrop of research company IDTechEx, there is still no agreement on the best type of electric motor to use in heavy trucks. The company’s analysis indicates that the booming, confusing traction motor business will rise to around US$400 billion in 2027. Its new report, Electric Motors for Electric Vehicles 2017-2027 navigates the jargon, the design options and the disagreements. The changing needs and evolving technology are matched to create forecasts and technology timelines based
December 19, 2016 Read time: 4 mins
According to Dr Peter Harrop of research company 6582 IDTechEx, there is still no agreement on the best type of electric motor to use in heavy trucks.

The company’s analysis indicates that the booming, confusing traction motor business will rise to around US$400 billion in 2027. Its new report, Electric Motors for Electric Vehicles 2017-2027 navigates the jargon, the design options and the disagreements. The changing needs and evolving technology are matched to create forecasts and technology timelines based on intensive recent travel and interviews by PhD level analysts.
 
Rotating electric machines (REM) propel electric vehicles at least some all of the time by land, water and air. In a hybrid the motor may sometimes have to run hotter due to hot engine systems nearby and tougher duty cycles. This affects motor design as do cost-performance compromises for the very different duty cycles and environments experienced by vehicles land, water and air. Off-road vehicle REMs are very different from on-road. The second most expensive part of an EV after the energy storage is typically the REM system including its intimately related motor controller.
 
The report reveals how the REM system is taking a larger share of cost over the years as simpler batteries reduce in cost. By contrast, REM systems are variously being asked to grab regenerative energy, eliminate transmission, provide better speed/ torque characteristics and even form part of the structure such as tucked into the wheel with brake and controller.  In hybrids add take-off. Creeping and active cruising with engine off and start and boost the engine. Crucially, in addition to becoming motor-generators, more REMs are being used per vehicle for reasons explained in the report which has in-wheel forecasts for that form of multi-motor.
 
Electric Motors for Electric Vehicles 2017-2027 reports that, increasingly, the choice of REM system benefits the selling propositions of the vehicle. Where it eliminates the need for a gearbox it can increase range 15%. Extreme power-to-weight ratio REMs are sought for most vehicles.
 
A pure-electric heavy construction vehicle with several quiet REMs appropriately placed may have vectored traction so it can cross roads without damaging them and be legally used indoors and at night time as needed. It may operate implements with improved precision and response time and create electricity instead of heat when the vehicle or the implements brake. Start-stop is smoother. Emissions, acceleration, ride, fuel consumption and autonomy of navigation and energy are improved with better REMs. Emissions are reduced or eliminated. There are chapters on how this all fits in with all vehicles, the technology being fully explained.
 
Mechanical parts are rapidly becoming replaced by electrical and electronic ones, creating many new business opportunities. For instance there is a shortage of good designers of motor controllers. The variety of EVs is becoming greater so we now have special coreless motors for the multi-billion dollar market for drones. Small agricultural robots are being contemplated for agriculture that will change completely the type of REM system required.

The report analyses 48V mild hybrid motor-generators as well because later versions of these cars, light commercial vehicles and trucks will have brief electric traction modes. They are the lowest cost way of modifying internal combustion vehicle production to stay legal under impending carbon dioxide emissions laws and they give useful fuel saving but the REM is challenging.
 
Ten important trends receive particular attention in the report are: Multifunction; Proliferation; Integration; Power increase; Voltage increase; Less metal/more electronics; New technology references; Changed location; Less cooling.
 
Harrop says it is not all confusing. Quadcopters nearly all have an out-runner PM REM and forklifts are largely hooked on asynchronous motors. Sense is made of the rest through infograms, roadmaps and forecasts.

Related Content

  • October 22, 2013
    Global RFID market will reach US$7.88 billion in 2013
    According to a new RFID sector survey by IDTechEx Research, RFID Forecasts, Players & Opportunities 2014-2024, the RFID market will increase from US$6.98 billion in 2012 to US$7.88 billion, and will reach US$23.4 billion in 2020. This includes tags, readers and software/services for RFID cards, labels, fobs and all other form factors - for both passive and active RFID. Using new, unique information researched globally by IDTechEx technical experts, the new report RFID Forecasts, Players & Opportunities 2
  • July 27, 2012
    Give offending drivers credit for good behaviour
    Andrew Rooke and Dave Marples of Technolution B.V. take a look at what can be done to address a long-standing problem: the all-or-nothing approach of automated enforcement. To start, a brief history of speeding: on 14 November 1896, the first Veteran Car Run was staged in England from London to Brighton. It was organised to celebrate new British legislation to raise the maximum speed of vehicles from four to 14mph while also removing the need for a person waving a red flag to walk in front of the car and wa
  • May 31, 2013
    Driverless vehicles will cause changes in society
    Paul Godsmark gives his views on what the advent of autonomous vehicles would mean for the wider society. Further to your article ‘Driver not required…’ in the Jan/Feb edition of ITS International which gave some great background to autonomous road vehicle (ARVs), I feel that the bigger picture is needed to aid understanding. There is a ‘technology freight train’ heading our way that is going to transform our roadways but we don’t seem to be aware of it and, therefore, are in no hurry to react.
  • December 10, 2015
    New York City joins San Francisco and Oakland in greenhouse gas reduction
    In the light of the COP21 Paris Climate Conference, New York City Mayor Bill DeBlasio has announced a major initiative to reduce greenhouse gas emissions from the city’s large fleet of light duty and heavy duty vehicles. To meet its goals, the initiative relies heavily on new technology diesel engines and bio-based diesel fuels. Following in the footsteps of San Francisco and Oakland, California, New York City is seeking to require the use of renewable diesel fuel. Earlier this year, San Francisco